Digital Signage
Open Pluggable Specification (OPS)
Electrical, Mechanical, and Thermal Specification
June 2016
Document Number: 324427-006US
Introduction
You may not use or facilitate the use of this document in connection with any infringement or other legal analysis concerning Intel products described herein. You agree to grant Intel a non-exclusive, royalty-free license to any patent claim thereafter drafted which includes subject matter disclosed herein.
No license (express or implied, by estoppel or otherwise) to any intellectual property rights is granted by this document.
All information provided here is subject to change without notice. Contact your Intel representative to obtain the latest Intel product specifications and roadmaps.
The products described may contain design defects or errors known as errata which may cause the product to deviate from published specifications. Current characterized errata are available on request.
Copies of documents which have an order number and are referenced in this document may be obtained by calling 1-800-548-4725 or by visiting: http://www.intel.com/design/literature.htm
Intel technologies’ features and benefits depend on system configuration and may require enabled hardware, software or service activation. Learn more at http://www.intel.com/ or from the OEM or retailer.
No computer system can be absolutely secure.
Intel, Core Processor, and the Intel logo are trademarks of Intel Corporation in the U.S. and/or other countries.
*Other names and brands may be claimed as the property of others.
Copyright © 2016, Intel Corporation. All rights reserved.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 2
June 2016
Document Number: 324427-006US
Introduction
Contents
1
Introduction ......................................................................................................................................................... 7 1.1 1.2 1.3 1.4
2
2.1 2.2 2.3 2.4
Purpose and Scope .......................................................................................................................... 7 Overview................................................................................................................................................ 7 Terminology ........................................................................................................................................ 8 Reference Documents ..................................................................................................................... 9 Interface Connector Overview ................................................................................................... 10 JAE Connector Compatibility ..................................................................................................... 11 Pin Assignment................................................................................................................................. 12 Signal Description ........................................................................................................................... 15 2.4.1 Power and Ground ...................................................................................................... 15 2.4.2 Display Interface .......................................................................................................... 16 2.4.3 Audio ................................................................................................................................. 17 2.4.4 USB Interface ................................................................................................................. 17 2.4.5 UART Interface .............................................................................................................. 18 2.4.6 OPS Control Interface................................................................................................ 18 2.4.7 Reserved .......................................................................................................................... 19 Physical Dimension of the Pluggable Module .................................................................... 22 Location of the JAE Plug Connector ....................................................................................... 24 The Lock Holes on the Pluggable Module ........................................................................... 24 Rating Labels ..................................................................................................................................... 25 Dimensions of the Pluggable Module Slot on the Display Panel ............................... 26 Venting Area on the Display Panel for the Pluggable Module .................................... 27 Thermal Management for the Pluggable System ............................................................. 29 Thermal Consideration for Display Panel ............................................................................. 31
Electrical and Connector Specification .................................................................................................. 10
3 Mechanical Specification .............................................................................................................................. 22 3.1
3.2 3.3 3.4 3.5 3.6
4 Thermal Specifications ................................................................................................................................. 29 4.1 4.2
Figures
Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6.
Functional Block Diagram ......................................................................... 7 JAE TX25A Plug and TX24A Receptacle Connectors ........................................ 10 JAE TX24A/25A Connector Pin Layout ........................................................ 14 Illustration of PWR_STATUS Implementation Example ..................................... 20 Illustration of PS_ON# Implementation Example ............................................ 20 Illustration of PB_DET Implementation Example ............................................ 21
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
3
Introduction
Figure 7. Dimensions of the Pluggable Module .......................................................... 23 Figure 8. Location of JAE TX25A Plug Connector ....................................................... 24 Figure 9. Location of Lock Hole on the Pluggable Module ............................................. 25 Figure 10. Keep-out-zones for the Rating Labels ......................................................... 26 Figure 11. Minimum Dimension of the Module Slot on a Reference Display Panel ................. 27 Figure 12. Minimum Dimension of the Venting Area on a Reference Display Panel (module plugs
in from bottom of the display panel) ................................................................... 27 Figure 13. Minimum Dimension of the Venting Area on a Reference Display Panel (module plugs
in from right side of the display panel) ................................................................ 28 Figure 14. Wind Tunnel Test (No Pluggable Module Present in This Setup) ......................... 30 Figure 15. Wind Tunnel Dimension and Location of the Pluggable Module.......................... 31
Tables
Table 1. Table 2. Table 3. Table 4. Table 5. Table 6. Table 7. Table 8. Table 9. Table 10. Table 11.
Terminolgy .......................................................................................................................................................... 8 Reference Documents .................................................................................................................................... 9 Pin Assignment JAE TX24A/25A (80 Pins) ......................................................................................... 12 Power and Ground Signals ......................................................................................................................... 15 DVI-D/TMDS† signals ................................................................................................................................... 16 Display Port Signals ....................................................................................................................................... 16 Audio Signals .................................................................................................................................................... 17 USB Signals ....................................................................................................................................................... 17 UART signals ..................................................................................................................................................... 18 Control signals ................................................................................................................................................. 18 Reserved Pins ................................................................................................................................................... 19
Digital Signage Open Pluggable Specification (OPS)
Electrical, Mechanical, and Thermal Specification 4
June 2016
Document Number: 324427-006US
Introduction
Revision History
Document Number Revision Number Description Updated JAE TX25A/24A connector information Refreshed image on Figures 1 and 3 Include Note on hot plug function requirement Added section 2.2 for JAE connector compatibility Included Note on USB3.0 implementation Added Section 3.5, Dimensions of the Pluggable Module Slot on the Display Panel Added Section 3.6, Venting Area on the Display Panel for the Pluggable Module Added Section 4.2, Thermal Consideration for Display Panel Added title to Notice section Refreshed image on Figure 1 Added additional reference documents Updated Table 2 power rating requirement for OPS: 1. Removed recommended current rating of 500mA for each pin and updated DC IN current (A) spec to 8A max(1A per pin) 2. In-rush current of pluggable module shall not exceed 10A 3. Highlighted the requirement for manufacturers to provide power rating label on their respective (module and display panel) products Included disclaimer notice for TMDS implementation Updated Table 3 title to DVI-D/TMDS signals Included recommendation for display panel firmware detection for all TMDS based display interface type expected from the pluggable module Updated Table 3 and Table 4 HPD pins to be active high Included digital audio as the default audio if any of the digital display interface is being used Updated Table 7 for COM1 as default UART port for the pluggable module Updated Table 8 PS_ON# for pulse width timing within 200ms Revision Date 322427 006 June 2016 322427 005 September 2012 322427 322427 004 003 June 2012 June 2012
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
5
Introduction
Document Number 322427 Revision Number 002 Updated Figure 1. Description Revision Date April 2011 Updated Table 1 pin assignment – removed HDMI term and replaced with DVI-D. Pin renamed to DVI_HPD, DVI_DDC_CLK, DVI_DDC_DATA, CEC. Updated Signal description for Table 3 DVI-D signals and Table 8 CEC signal. Updated airflow speed and ambient temperature requirements in the wind tunnel test. Updated the location of the imaginary plane for airflow speed measurement in the wind tunnel test. 324427 001 Initial release. October 2010 Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 6
June 2016
Document Number: 324427-006US
Introduction
1
1.1
Introduction
Purpose and Scope
The purpose of this document is to describe the electrical, mechanical, and thermal specifications of the digital signage Open Pluggable Specification (OPS), which enables a standard and easier integration of a digital signage computing system or a pluggable module into the display panel. The scope covers the detailed electrical and connector specifications defined for the interoperability of the OPS, as well as the mechanical and thermal specifications that need to be adhered to when designing the physical system and its thermal solution.
Note: Throughout this document the digital signage computing system will be referred to as
the “Pluggable Module”.
Throughout this document the 80pin JAE TX24A/TX25A series connector will be referred to as the “JAE connector”.
Dimensions shown in all figures are in unit mm.
1.2
Figure 1.
Overview
Functional Block Diagram
The OPS involves the integration concept of a Pluggable Module into the display panel thru a single and standard interfacing based on the 80 pin JAE plug and receptacle connectors. The power supply to the Pluggable Module together with the defined
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
7
Introduction
feature interfaces are being routed through this set of connectors to provide a functional system level computing solution for digital signage.
The Pluggable Module consists of a computing board (for example, EPIC size board or smaller) in a wrapper chassis. The JAE connector enables plug and unplug mechanism between the Pluggable Module and the docking board inside the display panel.
Note: The connector does not support hot plug function. If such a requirement is needed,
developers can choose to design the power-on self-start function and hot plug
protection circuit to prevent any damage to the pluggable module and display panel docking board, which may be caused by the hot plug usage model.
1.3 Terminology
Table 1. Terminolgy
Term 4K2K AC/DC AMT CEC DDR DIMM DP DVI-D EPIC FAR GbE GPIO LAN LV OPS PCIe* Description 4K2K resolution of display normally at 3840x2160 pixels Alternating Current/Direct Current Intel® Active Management Technology Consumer Electronics Control, for Proof of Play/Display and panel detection Double Data Rate – referring to random access memory (RAM) Dual In-line Memory Module DisplayPort Digital Video Interface - Digital Embedded Platform for Industrial Computing (165mm x 115mm) Free Area Ratio Gigabit Ethernet General Purpose Input Output Local Area Network Low Voltage Open Pluggable Specification PCI Express* Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 8
June 2016
Document Number: 324427-006US
Introduction
Term PoP RFID RJ45 SATA SSD TMDS UART USB Wi-Fi* Proof of Play Description Radio Frequency Identification technology Ethernet cable connector Serial ATA Solid State Drive Transition Minimized Differential Signaling Universal Asynchronous Receiver/Transmitter Universal Serial Bus Wireless IEEE 802.11 technology 1.4 Reference Documents
Document JAE TX24A/TX25A Connector Product Webpage Document No./Location http://jae.com/jccom/en/connectors/detail/TX24A[s]TX25A/BoardToBoard Table 2. Reference Documents
Whitepaper: Designing Intel® vPRO™ http://download.intel.com/design/intarch/Technology Capable OPS Display Panels papers/327052.pdf?iid=6077 Thermal and Mechanical Design Guide: Digital Signage Open Pluggable Specification (OPS) Design Guide: Pluggable Board and Docking Board Interconnect for Digital Signage Open Pluggable Specification (OPS) Video: Introduction to the Intel® Open Pluggable Specification http://edc.intel.com/Link.aspx?id=3892 http://edc.intel.com/Link.aspx?id=3974 http://www.intel.com/content/www/us/en/retail/retail-digital-signage-ops-animation.html §
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
9
Electrical and Connector Specification
2
2.1
Electrical and Connector Specification
Interface Connector Overview
The connector used for the Pluggable Module and the docking board interconnect is based on the JAE TX24A/TX25A family of plug and receptacle connectors. The JAE connector pins are capable of supporting up to a maximum current of 1A. For details, refer to the JAE connector datasheet or contact a JAE representative. The 80-pin right angle blind mate plug connector (p/n: TX25A-80P-LT-H1E) and its receptacle (p/n: TX24A-80R-LT-H1E) provide interfacing for the following features: Power: DC IN +12V~+19V @ 8A max
Display Interface: DVI-D/TMDS† and DisplayPort Audio: Left and Right Channel
USB: 3xUSB 2.0 (when USB3.0 is not used) or 2xUSB 2.0 and 1xUSB 3.0 UART: Serial communication (Tx and Rx only)
Control Signals: Pluggable Module Power Status, Power ON via display panel,
Pluggable Board Detect, Consumer Electronics Control (CEC), and System Fan Control.
Figure 2. JAE TX25A Plug and TX24A Receptacle Connectors
Note: Left: Plug connector (p/n: TX25A-80P-LT-H1E). Right: Receptacle connector (p/n:
TX24A-80R-LT-H1E). Connector series image, reference only.
†User assumes full risk for using this specification, including use of any interface implementation other than the interface specified in this document. Refer also to the Notice section.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 10
June 2016
Document Number: 324427-006US
Electrical and Connector Specification
2.2 JAE Connector Compatibility
The 80-pin JAE TX24A and TX25A connector series are physically compatible with the existing 80-pin JAE TX24 and TX25 connector parts.
June 2016
Document Number: 324427-006US Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
11
Electrical and Connector Specification
2.3 Pin Assignment
The JAE connector pin definition and assignment with regards to the features are listed in Table 3. The pin mapping indicated was based on the placement on the connector from top view as indicated in Figure 3.
Table 3. Pin Assignment JAE TX24A/25A (80 Pins)
Pin No. Signal Description I/O 40 +12V~+19V Power - 39 +12V~+19V Power - 38 +12V~+19V Power - 37 +12V~+19V Power - 36 +12V~+19V Power - 35 +12V~+19V Power - 34 +12V~+19V Power - 33 +12V~+19V Power - 32 GND Ground - 31 DVI_HPD DVI-D IN 30 DVI_DDC_CLK DVI-D I/O 29 DVI_DDC_DATA DVI-D I/O 28 GND Ground - 27 TMDS2+ DVI-D OUT 26 TMDS2- DVI-D OUT 25 GND Ground - 24 TMDS1+ DVI-D OUT 23 TMDS1- DVI-D OUT 22 GND Ground - 21 TMDS0+ DVI-D OUT Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
12
Pin No. Signal Description I/O 80 GND Ground - 79 GND Ground - 78 GND Ground - 77 GND Ground - 76 GND Ground - 75 GND Ground - OUT 74 PWR_STATUS PowerGood (OC) Pluggable Signal 73 PS_ON# ON IN Pluggable Board 72 PB_DET Detect OUT Consumer 71 CEC Electronic Control I/O 70 AZ_LINEOUT_R Audio-Rch OUT 69 AZ_LINEOUT_L Audio-Lch OUT 68 GND Ground - 67 USB_PP0 USB I/O 66 USB_PN0 USB I/O 65 GND Ground - 64 USB_PP1 USB I/O 63 USB_PN1 USB I/O 62 GND Ground - 61 USB_PP2 USB I/O June 2016
Document Number: 324427-006US
Electrical and Connector Specification
Pin No. 20 19 18 17 16 15 14 13 12 11
Signal TMDS0- GND TMDS_CLK+ TMDS_CLK- GND DDP_HPD DDP_AUXP DDP_AUXN GND DDP_0P DDP_0N GND DDP_1P DDP_1N GND DDP_2P DDP_2N GND DDP_3P Description DVI-D Ground DVI-D DVI-D Ground DisplayPort DisplayPort DisplayPort Ground DisplayPort DisplayPort Ground DisplayPort DisplayPort Ground DisplayPort DisplayPort Ground DisplayPort I/O OUT - OUT OUT - IN I/O I/O - OUT OUT - OUT OUT - OUT OUT - OUT
50
49 48 47 46 45 44 43 42 SYS_FAN RSVD RSVD RSVD RSVD RSVD RSVD RSVD RSVD Pin No. 60 59 58 57 56 55 54 53 52 51 Signal USB_PN2 GND StdA_SSTX+ StdA_SSTX- GND StdA_SSRX+ StdA_SSRX- GND UART_TXD UART_RXD Description USB Ground USB3.0 USB3.0 GND USB3.0 USB3.0 Ground UART 3.3V UART 3.3V System Fan Control Reserved pins Reserved pins Reserved pins Reserved pins Reserved pins Reserved pins Reserved pins Reserved pins I/O I/O - OUT OUT - IN IN - OUT IN 10 9 8 7 6 5 4 3 2 1 1. 2. 3.
OUT - - - - - - - - DDP_3N DisplayPort OUT 41 RSVD Reserved pins - The I/O column definition is in reference to the pluggable board. OC = Open Collector.
For USB3.0 implementation, pins #60 and #61 shall be used to complement the Super Speed USB signals.
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
13
Electrical and Connector Specification
Figure 3. JAE TX24A/25A Connector Pin Layout
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 14
June 2016
Document Number: 324427-006US
Electrical and Connector Specification
2.4 Signal Description
This section provides a detailed description of each signal passing through the JAE connector. The signals are arranged in functional groups according to their associated interface.
The “#” symbol at the end of the signal name indicates that the active or asserted state occurs when the signal is at a low voltage level. When “#” is not present, the signal is asserted when at the high voltage level.
The following notations are used to describe the signal type with regards to the pluggable board: I Input Pin O Output Pin
OC Open Collector Output Pin.
The “Type” for each signal is indicative of the functional operating mode of the signal.
2.4.1
Table 4.
Power and Ground
Power and Ground Signals
Pin No. 33, 34, 35, 36, 37, 38, 39, 40 Name +12V~+19V Type Description The Pluggable Module supports a voltage range of +12V~+19V DC IN (mandatory). The maximum total current rating shall not exceed 8A (1A per pin). The in-rush current of the pluggable module shall not exceed 10A to ensure successful power up operation. It is mandatory for the Pluggable Module (OPS) manufacturers to provide a Power Rating label on the Pluggable Module and/or product brief/catalog which indicates the power consumption of the module (e.g., 40W). Display manufacturers must indicate the power supply spec for OPS on the product brief/catalogue (e.g., 16V/4A). Ground - 3, 6, 9, 12, 16, 19, 22, 25, 28, 32, 53, 56, 59, 62, 65, 68, 75, 76, 77, 78, 79, 80 GND -
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
15
Electrical and Connector Specification
2.4.2
Table 5.
Display Interface
DVI-D/TMDS† signals
Pin No. 31 30 29 27 26 24 23 21 20 18 17 Name DVI_HPD DVI_DDC_CLK DVI_DDC_DATA TMDS2+ TMDS2- TMDS1+ TMDS1- TMDS0+ TMDS0- TMDS_CLK+ TMDS_CLK- O O Type I Description DVI Hot Plug Detect. Active High Display Data Channel Signals DVI Control Data and Clock. These are single ended control signals used for communications between the chipset DVI display port and a panel device (Sink). TMDS Data Channel I/O TMDS Clock Channel Note: Recommended for display panel firmware to include detection of all TMDS based type
of display interfaces to avoid interoperability related issues.
Table 6. Display Port Signals
Pin No. 15 14 13 11 10 8 7 5 4 2 1 Name DDP_HPD DDP_AUXP DDP_AUXN DDP_0P DDP_0N DDP_1P DDP_1N DDP_2P DDP_2N DDP_3P DDP_3N O Type I I/O Description Display Port Hot Plug Detect. Active High Display Port Auxiliary Channel Display Port Data Channel †User assumes full risk for using this specification, including use of any interface implementation other than the interface specified in this document. Refer also to the Notice section.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 16
June 2016
Document Number: 324427-006US
Electrical and Connector Specification
2.4.3
Table 7.
Audio
Audio Signals
Pin No. 70 69 Name AZ_LINEOUT_R AZ_LINEOUT_L Type O O Description Audio Right Channel Audio Left Channel Note: These audio signals will be used when DVI-D is implemented/used. By default, if any
of the digital display interface type is being used (for example, DisplayPort), then the audio source shall be from the digital audio within the DP channel.
2.4.4
Table 8.
USB Interface
USB Signals
Pin No. 67 66 64 63 61 60 58 57 55 54 Name USB_PP0 USB_PN0 USB_PP1 USB_PN1 USB_PP2 USB_PN2 StdA_SSTX+ StdA_SSTX- StdA_SSRX+ StdA_SSRX- O I USB3.0 SuperSpeed Transmitter Differential Pair USB3.0 SuperSpeed Receiver Differential Pair I/O Type Description USB2.0 Differential Pair
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
17
Electrical and Connector Specification
2.4.5
Table 9.
UART Interface
UART signals
Pin No. 52 Name UART_TXD Type O I Description Transmitted UART data from pluggable board, UART 3.3V LVTTL signal. Assign as COM 1 for the UART Port in the pluggable module Received UART data for pluggable board, UART 3.3V LVTTL signal. Assign as COM 1 for the UART Port in the pluggable module 51 UART_RXD 2.4.6 OPS Control Interface
Table 10. Control signals
Pin No. 74 Name PWR_STATUS Type OC Description Power status indication signal or Power Good status of the pluggable board. This pin shall be Open Collector and pull up to +3.3V on the docking/control board side. High: Pluggable board power off state Low: Pluggable board power on state See Figure 4 for illustration example. Pluggable Signal ON: This is meant for signal initiation to power ON or boot up the Pluggable Module. PS_ON# shall be asserted at least 500 ms after power is delivered from PSU to the board via the JAE connector (G3 to S5 state). Pull up to +3.3V on the pluggable board. A pulse width present on the PS_ON# shall be detected and responded within 200 ms to ensure successful operation. Use case: Power Button initiation from the panel control board to the Pluggable board via, for example, IR remote control ON. The PWRBTN# pin on the Intel ICH/PCH can be utilized for this purpose. PWRBTN# has a 16 ms of internal debounce logic. External debouncing circuit is not required. Refer to the respective platform design guide and chipset datasheet. +If the pluggable board present state is S5, the transitions start as soon as the PWRBTN# is pressed (but after the debounce logic), and does not depend on when the Power Button is released. +If pluggable board present state is S0-S4 and if PWRBTN# is held low for at least four consecutive seconds, this will initiate unconditional transition to S5 state. **This timing spec applies only for Intel ICHx series and 5 series chipset. For other platforms, refer to the respective component Power Button spec. 73 PS_ON# I Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 18
June 2016
Document Number: 324427-006US
Electrical and Connector Specification
Pin No. 72 Name PB_DET Type O Description Refer to Figure 5 for illustration example. Pluggable board detection. Output signal, recommend grounded on the pluggable board side with pull up to +3.3V on the docking/control board side High: No Pluggable Low: Pluggable board Present Refer to Figure 6 for illustration example. Consumer Electronics Control for Proof of Play/Display initiative. Can also be used for display panel status detection and other control functions. The display panel control CPU shall support this functionality. System Fan: This signal shall be used to control the display panel system fan. Recommended pull up +3.3V on docking board side and routed to the system fan control. High: System Fan OFF Low: System Fan ON *1 Note *1: This signal shall be triggered ON by the thermal management system (EC) in the pluggable module only when needed. Use case: In situation where display panel is in standby mode and the Pluggable Module is still operating (e.g., remote maintenance, etc.), system fan solution may still be needed and since display panel is in standby mode there is no way to control the system fan. This pin therefore serves as an option to trigger the system fan to operate when necessary. 71 CEC I/O 50 SYS_FAN O 2.4.7 Reserved
Table 11. Reserved Pins
Pin No. 41, 42, 43, 44, 45, 46, 47, 48, 49
Name Type Description These pins are RESERVED for future expansion and shall be left as No Connect (NC). RSVD -
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
19
Electrical and Connector Specification
Figure 4. Illustration of PWR_STATUS Implementation Example
Figure 5. Illustration of PS_ON# Implementation Example
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 20
June 2016
Document Number: 324427-006US
Electrical and Connector Specification
Figure 6. Illustration of PB_DET Implementation Example
§
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
21
Mechanical Specification
3
3.1
Mechanical Specification
Physical Dimension of the Pluggable Module
Figure 7 shows the dimensions of the Pluggable Module. The overall dimension of the module including the mounting frame is 200 mm x 119 mm x 30 mm. Figure 7 also shows the dimension and location of the front panel screw holes as well as the security lock. For the precise location of the JAE plug connector (TX25A) refer to Figure 8.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 22
June 2016
Document Number: 324427-006US
Mechanical Specification
Figure 7. Dimensions of the Pluggable Module
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
23
Mechanical Specification
3.2 Location of the JAE Plug Connector
Figure 8 shows the detailed location of the JAE TX25A plug connector. Pin 1 of the
connector is located at 114.8 mm from the edge of the module, and 106.9 mm from the inner side of the front panel. For mating tolerance of TX25A plug connector and TX24A receptacle connector, refer to the JAE specification.
Figure 8. Location of JAE TX25A Plug Connector
3.3 The Lock Holes on the Pluggable Module
There are two lock holes on each side of the Pluggable Module. These holes, mated with the matching lock pins from the guiding rail on the display system, provide locking effect to the module during docking/undocking process. Figure 9 shows the dimension and the location of these locks holes on the Pluggable Module. Guiding rail
implementation has to adhere to the location of the lock holes, as well as the thickness and depth of the Pluggable Module.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 24
June 2016
Document Number: 324427-006US
Mechanical Specification
Figure 9. Location of Lock Hole on the Pluggable Module
3.4 Rating Labels
Rating labels should not be placed on keep-out-zones on the Pluggable Module due to potential interference with the guiding mechanism that guides the module box during the mating/un-mating process. The dimensions of these keep-out-zones are shown in Figure 10. Also, the rating labels should not be placed on the ventilation holes on the heat sink and the DIMM service windows, as that would prevent air intake to the components.
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
25
Mechanical Specification
Figure 10. Keep-out-zones for the Rating Labels
3.5
Dimensions of the Pluggable Module Slot on the Display Panel
Figure 11 shows the location of the module slot on a reference display panel. Here, the module plugs in from the bottom of the display panel. However, it can either be
plugged in from the bottom, or from the side of the display panel. It is imperative that the module slot be big enough to accommodate the Pluggable Module so that it plugs in smoothly. Therefore, the slot should be at the maximum manufacturing tolerance of the module as indicated in Figure 7.
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 26
June 2016
Document Number: 324427-006US
Mechanical Specification
Figure 11. Minimum Dimension of the Module Slot on a Reference Display Panel
3.6 Venting Area on the Display Panel for the Pluggable Module
Vent holes must be opened at the location of the Pluggable Module so that air can enter the heat sink on top of the module. It is required that the venting area should at least cover the Pluggable Module so that the entire top surface is exposed to ambient air. Figure 12 shows the minimum venting area for the Pluggable Module in a reference display panel. Note that Figure 12 is only an illustration for the venting area for
modules that plug in from the bottom the display panel. For modules that plug in from the side, the orientation of the venting area should follow accordingly as shown in Figure 13.
Figure 12. Minimum Dimension of the Venting Area on a Reference Display Panel (module
plugs in from bottom of the display panel)
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
27
Mechanical Specification
Figure 13. Minimum Dimension of the Venting Area on a Reference Display Panel (module
plugs in from right side of the display panel)
§
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 28
June 2016
Document Number: 324427-006US
Thermal Specifications
4
4.1
Thermal Specifications
Thermal Management for the Pluggable System
The thermal management of the Pluggable Module must be handled carefully to
ensure all components comply with the thermal specifications. This section illustrates a simple wind tunnel test to quantify the airflow needed for module cooling. Figure 14 shows the top view of an empty wind tunnel. (The module should not be present in this test.) There is an opening at the top where air from the surrounding enters the wind tunnel. The Free Area Ratio (FAR) for the opening is set to 0.6 for reference. It is
imperative that all other surfaces be sealed off so that air enters the wind tunnel only from the top opening. Figure 14 also shows an imaginary plane located approximately at the mid-section of the wind tunnel. It is required that the average airflow speed through this plane is 1.2m/s to ensure sufficient airflow is provided to the module for forced convection cooling.
Figure 15 shows the wind tunnel dimension and the location of the module. The
module can be tested in an environment temperature not higher than 45°C to ensure all components pass the thermal requirement. It is the responsibility of module designer to ensure all components comply with the thermal specification.
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
29
Thermal Specifications
Figure 14. Wind Tunnel Test (No Pluggable Module Present in This Setup)
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification 30
June 2016
Document Number: 324427-006US
Thermal Specifications
Figure 15. Wind Tunnel Dimension and Location of the Pluggable Module
4.2 Thermal Consideration for Display Panel
The display panel should be designed in such a way that there is sufficient airflow provided to the Pluggable Module within the panel in the desired operating
environment. The operating temperature and airflow being provided to the Pluggable Module are keys to good thermal design. While there are vast varieties of possible display panel design, it is hard to achieve a point solution that satisfies the Pluggable Module and display panel thermal requirements. However, the display panel design must ensure the thermally critical components in the Pluggable Module are meeting their thermal requirements.
To ensure the display panel is thermally friendly to the Pluggable Module, a dummy module is available for thermal test. Contact an Intel representative for further details.
§
June 2016
Document Number: 324427-006US
Digital Signage Open Pluggable Specification (OPS) Electrical, Mechanical, and Thermal Specification
31
因篇幅问题不能全部显示,请点此查看更多更全内容